What Is a Flow Wrapping Machine?
A flow wrapping machine is an automated packaging system that encloses products in flexible film. The machine forms a longitudinal seal and two end seals to create a closed package.The completed package is often called a pillow pack because of its shape.Rather than relying on repeated manual wrapping, flow wrapping machinery supports a continuous packaging process. This makes the equipment suitable for production lines that require fast and consistent packaging.How Do Flow Wrapping Machines Work?Flow wrapping machinery uses a continuous roll of flexible film to produce repeatable sealed packs.1. Product FeedingProducts are carried into the machine by a conveyor or integrated feeding system.2. Packaging Film PositioningAs the item travels forward, the machine forms the flexible film around it.3. Sealing Along the PackThe machine seals the film lengthways so that it surrounds the product in a tube.4. End Sealing and CuttingCross seals are formed at each end before the package is cut from the continuous film.5. Pack ExitThe sealed package exits the machine and can then be stored, distributed or displayed.Advantages of Flow Wrapping MachineryBusinesses often choose flow wrapping machines when they need faster production and repeatable packaging results.High Production SpeedsDepending on the machine model and product dimensions, a flow wrapper may package several thousand items each hour.Consistent Packaging QualityEach product receives the same seal quality and presentation. This can help produce a consistent presentation across a production run.Lower Operator RequirementsAn automated system reduces hands-on work throughout the wrapping process. Staff can therefore spend less time on repetitive packaging work.A Protective Film BarrierThe sealed film can shield products against dirt, moisture, contamination and handling damage during warehousing, handling and delivery.Flexible Packaging OptionsModern machines can package many product sizes and shapes using different flexible films.Which Products Can Flow Wrapping Machinery Package?Flow wrapping machinery can be used for many food and non-food products.Products frequently packaged in this way include: Biscuits Bakery products Chocolate and confectionery Fresh produce Selected frozen products Medical products and devices Pharmaceutical products Personal care products Household goods Small industrial and hardware parts Because it can package both food and non-food goods, flow wrapping is widely used across manufacturing industries.Which Packaging Films Work with Flow Wrappers?The correct flexible film will depend on the item being packed and the conditions it must withstand.Available film options include: BOPP film Polyolefin packaging film Polyethylene film PET film The most suitable film depends on the product, required shelf life, desired presentation and production environment.Should Your Business Move to Automatic Flow Wrapping?An automatic flow wrapper may become suitable when manual processes start slowing the production line.You may benefit from upgrading when: Production volumes continue to increase Hand wrapping creates a production bottleneck Pack appearance or seal quality is inconsistent Greater consistency is required Manual packaging is becoming more expensive Automatic packaging can improve productivity while maintaining consistent pack quality.Key Flow Wrapper FeaturesSeveral factors should be considered when selecting flow wrapping machinery.Specifications to review include: Maximum production speed Supported product dimensions Fast and straightforward changeovers Photocell registration for printed films Integrated date or batch coding Compatibility with automatic feeding systems more info Clear operator controls Consistent and dependable seals The correct choice depends on your products, current production volume and future growth plans.What Is the Difference Between Flow Wrapping and Shrink Wrapping?Flow wrapping and shrink wrapping both involve film, but they form packs in different ways.Flow wrapping machinery forms film around the product before applying length and end seals.With shrink wrapping, the product is enclosed in film that shrinks when it passes through a heat tunnel.The right method depends on the required appearance, product type and handling conditions after packaging.Can Flow Wrapping Machinery Be Added to an Existing Production Line?In many cases, yes. Current flow wrappers may be installed as part of an established production system.Integration options commonly include automatic product feeders, conveyors and label applicators. This allows manufacturers to raise production capacity without replacing every existing system.Why Choose Kempner for Flow Wrapping Machines?Kempner has more than 50 years of experience supplying packaging machinery and materials throughout the UK.The available machinery includes horizontal and vertical flow wrappers for food and non-food applications.Available options include photocell registration, date or batch coding and machine configurations for specific production needs.Support services include machine installation, commissioning, maintenance and technical assistance. These services can help businesses maintain reliable packaging performance.Flow Wrapping Machine FAQsWhat Is a Flow Wrapping Machine Used For?A flow wrapping machine creates sealed film packs around individual items. These packs can protect products during storage, transport and retail display.Can Food Be Packaged with a Flow Wrapper?Yes, they are. Flow wrapping is widely used for many bakery, confectionery, snack and fresh-food applications. It provides a hygienic sealed pack.Can a Flow Wrapper Be Used for Manufactured Goods?Yes, they can. Manufacturers use flow wrapping machinery for a range of healthcare, industrial and consumer products.How Fast Can Flow Wrapping Machines Operate?Packaging speed is affected by the equipment model, pack format and item being handled. Many high-performance machines can produce several thousand sealed packs in an hour.